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Hull, fiberglass & structural

Structural repair
to survey standard.

Laminate repair, blister treatment, keel and stringer work on fiberglass and steel — documented at every stage so your surveyor and your insurer both sign off.

150 T
Travel lift
90 FT
Max LOA
GRP / STEEL
Substrates
60 NM
From San Diego
Operated by a U.S.-registered entityW-9 available · U.S. invoicingAwlgrip · Alexseal · PPG applicators150-ton travel lift · up to 90 ft LOA24/7 guarded & camera-monitored yardWeekly photo & progress reporting
The real problem

A cosmetic fix hides the finding. It doesn't clear it.

Most structural work starts with a survey finding or an insurance claim, which means the repair has to satisfy someone other than you. A skim of filler over a soft spot will look fine in photos and fail the next inspection — or worse, fail at sea. The difference between a repair and a cover-up is whether anyone documented what was underneath.

We open the area, record the actual condition with photos and moisture readings, and rebuild the laminate schedule properly before anything cosmetic goes on top. You get the documentation package as part of the job, which is what a surveyor, a broker or an underwriter actually needs to see.

The difference between a repair and a cover-up is documentation.Photo record and readings at every stage
What structural work covers

Down to the laminate, then back up.

Get a scope & estimate
01

Laminate & composite repair

Damaged laminate ground back to sound material and rebuilt with the correct schedule and resin system — not filled and faired over.

02

Blister & osmosis treatment

Blister mapping, grinding, drying with monitored moisture readings, and an epoxy barrier system applied once the laminate reads dry.

03

Keel, stringers & bulkheads

Structural members inspected and repaired — keel joints, floors, stringers and bulkhead tabbing where movement or delamination is found.

04

Transom & through-hull areas

High-load areas rebuilt: transoms, engine beds, thru-hull and seacock backing, swim platform and mounting points.

05

Steel hull & plate work

Corrosion assessment, plate replacement and welded repair on steel and aluminum hulls, with coating restoration afterward.

06

Gelcoat & finish restoration

Gelcoat repair, colour matching, fairing and finish so the repaired area disappears into the surrounding surface.

How a yard period runs

Four stages, finding to sign-off.

Structural jobs move on evidence. Each stage produces something you can hand to a surveyor.

STAGE 01

Assessment

Hull sounding, moisture readings and photo mapping of the affected area, with the findings sent to you before any cutting starts.

STAGE 02

Scope & approval

A written repair scope with method, materials and timeline — approved by you, and by your surveyor or insurer when a claim is involved.

STAGE 03

Repair & rebuild

Laminate or plate work executed under technical supervision, with photo documentation of each layer before it's closed up.

STAGE 04

Finish & documentation

Fairing, gelcoat or coating restoration, final inspection, and a complete photo and readings package for your records.

Velport Shipyard, Ensenada
31.8583° N · 116.6247° W — ENSENADA, B.C.
Why Ensenada

Closer than you think. Smarter than you'd expect.

01

A day-sail from San Diego

60 nautical miles south. Bring the boat down in a morning; our team guides TIP permits and vessel documentation for a clean entry.

02

California quality, without the queue

Skip SoCal yard congestion and waitlists. Same coating systems, same standards — with real slot availability and significant cost efficiency.

03

Expert marine workforce

Ensenada has built boats and fished these waters for generations. Fiberglass, paint, mechanical, electrical and carpentry trades under one supervised roof.

04

Secure long-term stays

Fully enclosed facility, 24/7 guarded, video surveillance and controlled access. Owners and crew come and go freely — nobody else does.

In the yard

Work you can inspect.

Laminate & fairing work
Laminate & fairing work
Hull access on the hard
Hull access on the hard
Masked for repair work
Masked for repair work
Arrival · survey haul
Arrival · survey haul
FAQ

What owners ask about structural work.

Can you work directly with my surveyor or insurer?+
Yes, and we prefer it. Documented findings, a written scope and stage-by-stage photos are exactly what a claim file needs. We coordinate the inspection points with whoever needs to sign off.
How do you handle blisters and osmosis?+
We map and open the blisters, grind back to sound laminate, then dry the hull with monitored moisture readings — the drying stage is the one nobody should rush. Only once the readings are stable does the epoxy barrier system go on.
Do you work on steel and aluminum hulls, not just fiberglass?+
Yes. Corrosion assessment, plate replacement and welded repair on metal hulls, with coating restoration afterwards. Send photos of the affected area and we'll tell you what's involved.
Will the repair be visible afterwards?+
On a properly executed job, no. Gelcoat repair and colour matching, or fairing and repainting where the area is larger, are part of the scope — the repair should read as part of the original surface.
What documentation do I receive?+
Photos at each stage including the opened laminate before it's closed, moisture readings where relevant, and the materials and method used. That package is what a broker or underwriter asks for later.
Can I be invoiced through a U.S. entity for an insurance claim?+
Yes — standard U.S. invoicing with W-9 available, which is usually what makes a claim straightforward to process from the U.S. side.

Get a scope and a slot.

Send your vessel details — we reply with availability and a preliminary scope, no obligation.

Your details open a pre-filled message — nothing is sent until you hit send. Reply usually same business day.

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